Manufacturing

Development of composite components

Production of composite components at BIONTEC
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about

The production of high-quality composite components at BIONTEC is based on a fully integrated, industrially designed process chain. From precise, load-oriented fiber placement and structured preform assembly to consolidation and finishing, all steps are technologically coordinated and can be carried out in-house. The result is industrially manufactured composite components that meet the highest standards in quality, performance, and reproducibility.

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At a glance

Our Manufacturing Process at a Glance

01 / Tailored Fiber Placement (TFP)
02 / Removal of Embroidered Layups
03 / Preforming and Functional Integration
04 / Consolidation
05 / Finishing and Refinement
Talk to an Expert
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our approach
Your Specialist for Composite Components
Close-up of a fiber-reinforced composite component

BIONTEC is your high-performance partner for the development and manufacturing of innovative composite components. We support you holistically – from the initial idea and development through to series manufacturing. In doing so, we combine solid engineering expertise with many years of manufacturing experience. The result is technically advanced solutions precisely tailored to your requirements.

Our Expertise:
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Holistic Process Chain
From concept development to qualified series production
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Load-Path-Optimized Fiber Architecture
Development of load-path-optimized fiber architectures based on bionic principles
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Process Reliability
Reproducible process with consistently high component quality
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Scalability
From functional prototype to cost-effective large-scale production

At BIONTEC, you receive composite solutions precisely tailored to your requirements.

Contact us
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blog

Carbon composite insights

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How fiber orientation shapes performance

From predictive heatmaps to real-time dashboards, why modern enterprises need stronger risk visibility.

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How fiber orientation shapes performance

From predictive heatmaps to real-time dashboards, why modern enterprises need stronger risk visibility.

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faq
FAQ Manufacturing
How are composite components manufactured at BIONTEC?
What post-processing and finishing options does BIONTEC offer?
Where does BIONTEC manufacture?
Can I have semi-finished products manufactured at BIONTEC?
What manufacturing volumes is BIONTEC's series manufacturing designed for?
Are functions integrated directly into the composite component damaged during consolidation?
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