Composites for Aerospace
Lightweight structures for aviation and space applications
In aerospace, every gram counts and reliability is non-negotiable.
Carbon composites combine low weight, high stiffness, and structural stability. BIONTEC develops and manufactures high-performance composite components for aviation and space-related applications, engineered for demanding operational and environmental conditions.

Why Composites Matter in Aerospace
Carbon composites deliver high specific strength and stiffness, enabling significant weight savings compared to metallic structures. In aerospace, reduced weight directly lowers fuel consumption and operating costs over the service life. In applications with many recurring components, such as aircraft interiors, cumulative weight reduction becomes a decisive factor.
Aerospace components are exposed to temperature gradients, dynamic loads, and, in space, vacuum conditions. Carbon composites offer low thermal expansion and stable mechanical properties, ensuring precise geometries and reliable performance throughout the mission profile.
Composite design enables the consolidation of multiple functions into a single component. Structural elements, interfaces, and functional features can be integrated, reducing part count, assembly effort, and potential failure points.
Strict aerospace safety and quality requirements demand stable and well-controlled manufacturing processes. Our automated composite production increases reproducibility, supporting consistent quality while reducing manufacturing and inspection effort.
Automated composite manufacturing enables complex geometries that are difficult to realize with traditional methods. BIONTEC produces composite components that are designed for long-term durability under continuous operational loads.
In addition to their technical advantages, composites are ideally suited for aerospace applications because they can meet the industry's highest standards for quality, safety, and reliability. To consistently meet these demanding requirements, BIONTEC is EN 9100 certified. This certification confirms compliance with the internationally recognized quality management standard for the aerospace and defense industries, positioning BIONTEC as a trusted partner for high-performance composite solutions.

Designed for Performance. Proven in Practice.

Cockpit Handle for Business Jet
Lightweight carbon composite pilot handle developed for a business jet. The component achieves significant weight savings compared to the metallic reference while meeting stringent safety and reliability requirements. Optimized fiber architecture ensures high stiffness and controlled, progressive failure behavior.

Structural Component for Aerospace Application
Lightweight carbon fiber composite component developed for highly loaded space application. The components are engineered to efficiently transfer mechanical loads while minimizing weight, contributing to improved aircraft performance.

Aircraft Seat Component
Development and series production of lightweight carbon composite components for aircraft seats. The large number of recurring parts makes cumulative weight reduction a decisive advantage. Automated manufacturing ensures consistent quality and cost-efficient production.

Satellite Support Structure
Lightweight satellite support structure developed for demanding space application. Engineered to combine high stiffness, low weight, and dimensional stability under challenging environmental conditions.
Carbon composite insights
How fiber orientation shapes performance
From predictive heatmaps to real-time dashboards, why modern enterprises need stronger risk visibility.
How fiber orientation shapes performance
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Resin systems and their targeted selection


BIONTEC combines automated Tailored Fiber Placement with industrial series production. Instead of adapting aerospace components to existing textile formats, fiber architecture is designed directly along the components load paths. This results in higher material efficiency, integrated structures, and reproducible quality across production volumes.
BIONTEC is particularly strong in complex components where weight reduction, integration density, and reproducibility are critical. Typical applications include fittings, interior structures, brackets, and integrated composite assemblies for aviation and space programs.
BIONTEC develops and manufactures primarily small to medium-sized composite components for aerospace applications. The focus is on precision-engineered, functionally integrated parts that meet demanding requirements for weight reduction, structural performance, and quality.
Yes. BIONTEC is EN 9100 certified, meeting the enhanced quality management requirements of the aerospace industry. Our composite components and manufacturing processes are designed to meet the demanding standards for quality, traceability, and process reliability required in aerospace applications.

