Services
Composite technology
Bionic fibre placement and automated processes guarantee the highest performance, reliability and economic production.
Composite development
From your initial idea through to reliable series production. We support you in the realisation of your product.
Mass production composite components
Industrial series production of the highest quality composite parts: automated, repeatable and efficient. All from one single source.
Quality management
Thanks to robust, automated and strictly controlled processes, you receive the highest quality composite parts – no matter whether it’s a small or large batch.
Your benefits
The potential offered by carbon is huge. It makes all kinds of applications in lightweight construction possible. See for yourself!
If precision and accuracy are what is needed to deliver the decisive advantage, stiff moulded CFRP parts are the best choice.
Avoid material fatigue and wear due to vibrations – thanks to targeted damping using composites.
Carbon can ensure you always have consistent measurement results thanks to its low thermal expansion.
Structures that let through various types of radiation (X-rays, MRI, radio waves) can be produced using the right fibres.
The chemical resistance of composites means that they can be used as a substitute for stainless steel in many applications.
Through special processing of the composite and due to the architecture of the fibres, we are able to make sure that the structure only fails gradually.
By using composite materials, it is possible to realise complex part designs and reduce the number of components.
Alongside traditional functions, electronic components can also be integrated into composites.
Carbon parts are organic and elegant. Carbon stands for high-tech and lifestyle. The innovative technologies from BIONTEC enable new design options for your products.
Thanks to the bionic fibre placement, material is only used where it is needed. Thus, the environment is taken care of.
Sectors
We can help you to significantly improve the performance of your machines: by reducing the weight or improving the stiffness or damping properties.
Precision is the most important thing in metrology: something that our composite solutions deliver at the highest level.
Radiolucent equipment and tools for medical examinations. Lightweight orthopaedic aids for patients.
Weight reductions help to lower fuel consumption: We produce complex parts cost effectively.
Minimal weight, maximum reliability: We supply complex parts for science and new space applications.
CFRPs reduce energy consumption in the mobility sector and in passenger and freight transport.
You will really hit the mark with solutions from BIONTEC: lightweight carbon parts with excellent performance and elegant design.
Success stories
Carbon drone structure
- Lightweight drone frame for 3D scanning drone
- Fully integrated electronics with clean surfaces including cables, lighting, antennas, sensors
CFRP Wind blade
- Lightweight blade for wind generator for racing yachts
- High rotational speed
Carbon Cockpit handle
- Overhead carbon handle for business jet pilots
- Significant weight reduction
Pick-and-place rocker
- Lightweight and very stiff rocker for a pick-and-place application with a very high frequency
- Narrow tolerances and perfect dimensional stability
Splitting wedge
- Highly integrated structural part for an insulating material saw
- High rigidity requirements at low weight
CFRP Brake lever and clamp
- Ultralight full carbon brake lever and accompanying clamp
- Optimal orientation of the fibres for maximum performance
Bicycle crank
- Full carbon design with foam core
- Fibre architecture along the principal stress path
Crown and shaft for suspension fork
- Full carbon crown and shaft for winning MTB suspension fork
- Fail safe design, very benign failure
Expansion shaft
- Expansion shaft for the printing industry
- Increased productivity thanks to wider paper
Supporting structure for scanner
- Dimensional stability with respect to changes in temperature and humidity
- Maximising measurement accuracy
From haute couture to high-tech: Our journey to the automated series production of composite products began with the traditional St Gallen embroidery of the 19th century. Today we develop and produce innovative moulded parts. Bionic. Made of carbon. Efficient lightweight construction, just like you find in nature.